Foam Packaging

Bespoke/Custom Service

Foam Conversion manufacture packaging foams for a wide variety of applications ranging from economical protective packaging for goods in transit through to high quality specification case inserts. Our UK facilities and technical services are flexible enough to provide small quantities or large production runs of bespoke and custom-made packaging foams.

Packaging Foam Case Inserts - image shows dark grey hard foam inserts used for packaging.

Soft Foam Case Insert - image shows a blue felt-faced soft foam case insert for an instrument transit case.

Foam Packaging Product Examples

Foam packaging products include the following:

Presentation Case Foam Packaging
Presentation Case Foam Inserts
Flight Case Foam Inserts
Transit Case Foam Inserts
Protective Foam Packaging
Specialist Anti-static Foam Packaging & Low Decay Foams

Foam Case Inserts

As foam converters, we design and manufacture bespoke case inserts offering a wide range of fabric facings. Foam packaging inserts can be produced onsite by several different manufacturing processes including pressing or high speed routing.

Soft Foam Case Insert - image shows a black felt-faced soft foam insert for a transit case for delicate equipment.

Typical Foam-based Packaging Materials

Foam Packaging Material	Colour	Application	Flammability
Polyether T14	White	General purpose packaging foam. Foam density: 14Kg/m³	NFR (Poor)
Polyether T22	White/Grey Yellow/Blue	General purpose packaging foam. Foam density: 22Kg/m³	NFR (Poor)
Polyether/Polyester High Load Bear (HLB)	Charcoal/Grey	Semi-rigid, general purpose packaging foam. Foam density: 25Kg/m³	NFR (Poor)
Polyether Anti-Static AS22 (Static Dissipative)	Pink	Packaging of Electrostatic Sensitive Devices (ESDs). Foam density: 22Kg/m³	NFR (Poor)
Polyethylene (Cross linked)	Various	Fine cell. General purpose packaging foams. Commonly used for presentation case inserts.Can be thermo-formed. Foam density: various.	Various NFR-FR
Polyethylene (Non-cross linked)	Various	Coarse cell. General purpose packaging foams. Cannot be thermo-formed. Foam density: various.	Various NFR-FR

Hard Foam Case Insert - image shows a dark grey semi-rigid foam case insert.

Contact Us!

If your specific application for a foam-based product is not listed above, or you have any queries then please contact us. With an extensive knowledge of foam properties and capabilities we can help you find the right material for your requirements. Tel: +44 (0)1234 843737 Fax: +44 (0) 1234 857272 - or fill in a quick online form here.