Custom Microphone Windshields

Foam Conversion are the UK's largest manufacturer and exporter of specialist and custom microphone and headset foam accessories for audio equipment, recording equipment, and noise monitoring equipment.

In-House Tooling Facilities

Foam Conversion own in-house tooling facilities, that enable the production of bespoke tooling to suit a wide variety of product sizes, shapes and 3D surfaces. The in-house tooling capability allows us to produce tooling to suit our customer's requirements, whether that be for one-off trials, prototypes, short runs or full production on a call-off basis. We have expertise in manufacturing specialist audio foam parts from miniature windshields/windscreens for headsets and microphones (on the scale of 10mm) up through to large microphone mufflers (on the scale of 500mm) used for sound level meters and broadcast equipment.

List of Audio Products and Applications

Circular (Ball) Microphone Windshields - manufactured to strict dimensional tolerances, and in a variety of foam materials suitable for broadcast, audio and hi-fi related applications.

Custom and Bespoke Audio Accessories include the following:

• microphone foam windshields (also called microphone mufflers, mic muffs, mic balls and mic windshields)
• microphone foam accessories (for example gooseneck microphone windshields, gun mic shield)
• ear defender foams (also called ear mufflers, or ear cushions)
• environmental monitoring equipment foams (for sound/noise level meters, wind noise metering and similar applications)
• foam 'pop' shields for microphones (sometimes called a microphone acoustic foam windscreen)
• foam accessories for broadcast equipment (for example, boom mic covers)
• foam speaker fronts

Materials & Colours

We offer a wide range of foam materials suitable for a variety of audio applications and audio accessories. The vast majority of audio microphone windshields are manufactured from reticulated colourfast polyester-based foams. To enhance the presentation of customer's products we offer the option of coloured audio foams.

*PPI = Pores per linear inch

Disc Microphone Windshields - bespoke manufactured from reticulated foam for application in outdoor broadcast and sound recording environments.

Bespoke Microphone Windshield - bespoke nested foam windshield manufactured from reticulated foam for specialist broadcast application.

Our Values

The vast majority of the specialist audio and windshield products we manufacture are made to order. We do not sell or disclose our customer's products to third parties, and operate strictly under the approach that "your tooling is your product"

Contact Us!

If your specific application for a foam-based product is not listed above, or you have any queries then please contact us With an extensive knowledge of foam properties and capabilities we can help you find the right material for your requirements. Tel: +44 (0)1234 843737 Fax: +44 (0) 1234 857272 - or fill in a quick online form

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