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Acoustic Foams for Noise Control
Acoustic
& Sound-proofing Foams for Noise Reduction & Absorption
Foam Conversion (UK) supply a wide range of technically
engineered acoustic foams and damping foam products with excellent
sound absorption properties that are ideally suited for noise
control and soundproofing in various environments and applications.
Our Service - Acoustic Foam Product Development & Manufacture
Given a brief explanation of our customer's noise control
requirements, such as the application environment and sound
reduction goals, we can provide expert advice in the manufacture
of acoustic and soundproofing foam products. Foam Conversion
(UK) assists customers in the product development process,
by recommending and sourcing the optimal acoustic materials,
and providing the technical manufacturing support essential
to achieving the desired level of acoustic performance.
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Foam Conversion Techniques
Our technical staff have expertise in sound reduction foam
techniques and in the acoustic properties of a wide range
of soundproofing and damping materials. Acoustic foams, foam-based
materials, and acoustic fabrics can be supplied with various
optional front facings, finishes or backings.
Acoustic Composites
As a foam converter, we also manufacture multi-layered acoustic
composites that have been specifically tailored to our customer's
requirements. Heavy-layer acoustic barriers (including EVA
and Vinyl-based barriers) can be integrated into multi-layered
acoustic composites, and supplied with or without self-adhesive
backing. Acoustic foam composites can be custom finished as
die-cut parts, to within strict manufacturing tolerances.
Die-cutting is the process of vertically cutting shaped parts
from sheets of materials.
Profiled Acoustic Foam (In-House Manufacturing Capability)
Open cell acoustic foam generally exhibits excellent noise
and sound absorption characteristics, and as such is widely
used for sound-attenuation. Open-cell acoustic foam is commonly
profiled to have an 'egg-box' (sometimes called 'egg-crate')
type convoluted surface finish. Foam Conversion are able to
offer customers custom-made foam surface profiles, using uniquely
designed on-site profiling manufacturing equipment.
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Acoustic Foam-based Materials Range
Foam Conversion UK offer a wide range of specialist noise
reduction foams and acoustic materials including the following
most popular acoustic foam-based products:
Soundproofing Material |
Colour |
Description |
Flammability |
Melamine (Basotect®) |
White/Grey |
Semi-rigid, low-density melamine
resin -based acoustic foam. |
Class 'O' (Low Flammability) |
Polyether T22 |
Grey |
Flexible, medium-density (22Kg/m3)
acoustic foam. |
FMVSS302 |
Polyether T29 |
Grey |
Flexible, medium-density (29Kg/m3)
acoustic foam. |
FMVSS302 |
Polyester S30 |
Charcoal Grey |
Flexible, medium-density (30Kg/m3)
acoustic foam. |
UL94 HF1 (Low Flammability) |
Polyester S60 |
Charcoal Grey |
Flexible, heavy-density (60Kg/m3)
acoustic foam. |
UL94 HF1 (Low Flammability) |
Impregnated Foams |
Various |
Semi-rigid, various density, post-treated
acoustic foams. |
Variable up to Class 'O' (Low Flammability) |
Superseal Foams |
Various |
Flexible, medium-density. Forms
airtight seal under compression. |
Variable |
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Typical Applications for Acoustic Foams
We provide a wide range of acoustic foam and damping material
products suitable for a range of markets and noise reduction
applications, including:
- Mechanical, Automotive and Motor Noise Reduction - such
as Damping Enclosures
- HVAC and Building Duct Noise - such as Air Conditioning
Units
- IT Hardware - such as Computer, Printer and Server Noise
Reduction Cases
- Building Noise Reduction - such as Office and Domestic
Noise Reduction Screens
- Audio & HiFi - such as Speaker Units and Loudspeaker
Fronts and Facings
- Anechoic Chamber & Audio Room Soundproofing - including
Anechoic Wedges, Sound Absorbers, and Acoustic Ceiling Tiles
- Broadcast Audio Equipment
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Foam Facings & Backings
We offer a range of polyeurathane (PU) acoustic foams with
facings designed to help enhance the absorbent properties
of the foam. Below is a list of some of the facings we can
offer:-
- Perforated Vinyl Facing
- PVC/Neoprene Spray-coated Film Facing
- Looped Nylon/Velour Facing
- Aluminised Films & Aluminium-based Foil Facing
- Polyurethane Film Facing
- Single-sided Self-Adhesive Backing (with release paper)
- Double-sided Tape Adhesive Backing (Rubber or Acrylic
based with release paper)
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